2016/03/16

How to classify enameled wire

Like other wire, magnet wire is classified by diameter (AWG number, SWG or millimeters) or area (square millimeters), temperature class, and insulation class.

Cross-sectional view of AWG33 magnet wire taken using a scanning electron microscope

Breakdown voltage depends on the thickness of the covering, which can be of 3 types: Grade 1, Grade 2 and Grade 3. Higher grades have thicker insulation and thus higher breakdown voltages.

The temperature class indicates the temperature of the wire at which it has a 20,000 hour service life. At lower temperatures the service life of the wire is longer (about a factor of 2 for every 10 °C lower temperature). Common temperature classes are 105 °C, 130 °C, 155 °C, 180 °C and 220 °C.


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